Engineering
Process Design & Plant Engineering
Plan. Design. Implement.
Process Design & Plant Engineering
Überblick
Pergande designs process plants from the initial process concept through to detailed engineering. Our engineering services combine process design, process engineering, plant and layout planning, mechanical design, and piping design.
Depending on the project scope, our work includes pre-engineering, basic engineering, and detailed engineering. In this process, process requirements, equipment data, and design specifications are gradually refined and translated into coordinated planning documents.
Thanks to our direct connection to our in-house apparatus and plant construction division, manufacturing and installation requirements are taken into account as early as the planning stage.
Our Range of Services
| Field | Services | Results and Documentation |
|---|---|---|
| Preliminary, Basic, and Detailed Engineering | Step-by-step development and refinement of plant design in accordance with the respective project phase | Design Basis, Technical Concepts, and Detailed Construction Documents |
| Process Design & Process Engineering | Development of the process concept, process engineering design, and preparation of mass and energy balances | Block flow diagrams (BFD), process flow diagrams (PFD), balances, and design data |
| R&I Planning | Database-driven design of equipment, piping, valves, and instrumentation | Piping and Instrumentation Diagrams (P&IDs) and associated component lists |
| Technical specifications | Definition of technical requirements and equipment data | Specifications and data sheets for equipment and components |
| Plant & Layout Design | Spatial arrangement and integration of vessels and components | 3D plant models and layout plans |
| Mechanical Design & Engineering | Dimensioning and detailed design of equipment and components; design in accordance with the Pressure Equipment Directive (PED) and AD 2000 | Calculation documentation, design and manufacturing drawings |
| Strength & FEM calculations | Numerical analysis of stresses and deformations | Strength verifications and FEM analyses |
| Piping design & piping statics | Three-dimensional piping design and analysis of mechanical stresses | 3D piping models, isometric drawings, and piping structural analysis |
| Parts Lists & Material Schedules | Compilation and analysis of planned components and materials | Parts Lists and Material Take-Off (MTO) |
| Technical documentation | Consolidation of engineering results and project-specific documentation | Coordinated technical documentation and project documents |
End-to-end digital planning
P&IDs are created using a database and linked to 3D plant and piping designs. This enables consistent planning, evaluation, and documentation of equipment, piping, valves, and instrumentation.
For larger projects, Autodesk Construction Cloud (ACC) enables structured digital collaboration. This includes document management, collaboration among design teams via Design Collaboration, model coordination via Model Coordination, and a regulated exchange of data among project participants.
From Design to Implementation
Thanks to our in-house equipment and plant manufacturing capabilities, engineering results can be directly transferred to design, manufacturing, and technical implementation. The integration of process engineering, digital 3D design, and in-house manufacturing reduces interfaces and enables end-to-end handling of complex projects.
Request a Planning
Your project starts with good planning
Are you planning a new facility or an expansion of your production? Contact us—we’ll support you from concept to implementation.
